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玻璃钢化粪池生产设备及工艺流程
一、玻璃钢化粪池缠绕机
（一）设备概述
该设备缠绕玻璃钢化粪池，具有定位精度高、抗干扰能力强 、操作调整方便、组装灵活、生产效率高、一机多用等特点，具有广阔的应用前景。 比较手糊化粪池来，该设备节省人工及原材料成本，提高生产效率和强度，是制造化粪池的专业设备。同时针对初始客户转让化粪池制作生产技术服务。
（二）、机械结构：
1、缠绕机头：电机、减速机各一台，变速箱，轴承座、轴承，拖辊；
2、缠绕机尾：支架2个；
3、轨道部件：伺服电机、摆线针减速机各一台，轴承座、轴承，行走链条及涨紧机构，齿轮，轨道；
4、行走小车与胶槽部分：小车，胶槽，压线辊，寝胶辊，挤胶辊，导丝头，分线器，分线孔等；
5、涨力纱线架；
6、转动芯轴一根
7、十字万向节、法兰
（三）、技术参数：
1、总装机容量：7.0KW
2、生产产品最大直径：Φ3200mm
3、生产产品最小直径：Φ300mm
4、生产产品最大长度：11000mm
5、最大出纱速度：120m/min
6、最大纱片宽度：250mm
First, glass fiber reinforced plastic septic tanks winding machine
(A) Equipment Overview
The device is wound glass fiber reinforced plastic septic tanks, with a high positioning accuracy and strong anti-interference, the operation easy to adjust, assemble and flexible, high production efficiency, a multi-purpose machines and other characteristics, have broad application prospects. Comparison of hand lay-up septic tank to the equipment to save labor and raw material costs, improve production efficiency and intensity, is to create a professional equipment septic tanks. The same time, the initial customers for the transfer of septic tanks, and designing and producing technical services.
(B), mechanical structure:
1, winding head: motor, reducer each one, gearbox, bearing, bearings, drag roll;
2, winding tail: Stand 2;
3, track parts: servo motor, cycloid reducer each one, bearing, bearings, chains and walk up tight bodies, gear, track;
4, walking with the plastic slot car parts: car, plastic tank, pressure line roll, sleep cot, squeezing rubber roller, guide wire head, splitters, sub-line of holes, etc.;
5, up strength yarn rack;
6, a rotating mandrel
7, cross universal joint, flange
(C), technical parameters:
1, with a total installed capacity: 7.0KW
2, production and product diameter: Φ3200mm
3, production and product minimum diameter: Φ300mm
4, producing the maximum length of product: 11000mm
5, the largest out of yarn speed: 120m/min
6, the largest yarn Width: 250mm
二、缠绕工艺与手糊工艺区别
纤维缠绕工艺 手糊成型工艺
工艺特点 制造工艺独特，喷射+缠绕、多角度+高张力，整体密闭式成型，确保质量与指标达到极致； 手工操作，人为影响因素大，质量难以保障。
结构层次 层次与功能完美结合，内衬层、次内层、过渡层、强度层、外保护层 无层次工艺，很难同时满足制品对于强度和抗渗漏、防腐蚀的要求
生产效率 机械化和自动化程度高，产品质量稳定，劳动强度低，生产效率高；能实现大规模工厂化、流水线式生产 制品的强度和尺寸精度较低，制品质量不易控制，人为因素大；劳动条件差，劳动强度高，生产效率低下；家庭作坊式生产
产品外观 产品外观色泽均匀，光滑平整，长期使用仍能保持外观质量 产品外观凹凸不平，色泽不均，使用一段时间后制品外观发生较大变化，开始出现分层、裂纹等
内在质量及力学性能 强度高、刚性强、致密性好，可保证使用寿命长达30年以上。即使对于一些强腐蚀性介质或者极端恶劣的使用环境，其使用寿命仍可达到15年以上 结构整体性较差，强度底、易变形，易发生渗漏及破坏现
2, winding process and hand lay-up process distinction
Filament winding process Hand lay-up process
Technology characteristics A unique manufacturing process, jet + winding, multi-angle + high tension, the overall closed-type shape, to ensure the quality and indicators have reached the ultimate; Manual operations, human factors large, quality can not be guaranteed.
Structural levels Level and function perfectly combine lining layer, second inner layer, transition layer, the intensity layer, outer protective layer No level of technology, making it difficult to meet the product for strength and anti-leakage, anti-corrosion requirements of
production efficiency A high degree of mechanization and automation, product quality and stability, low labor intensity, the production efficiency is high; to achieve a large-scale factory, assembly line type production Strength and dimensional accuracy of products, lower product quality difficult to control, human factors, large; poor working conditions, labor-intensive, production efficiency is low; family practiced on a cottage
Appearance Product appearance and color, even, smooth, long-term use can maintain the quality appearance Appearance of the product rugged, uneven color, use a period of time there is a greater change in product appearance, began to appear layered, crack, etc.
Internal quality and mechanical properties of High strength, rigidity, compactness, and can be guaranteed service life of up to 30 years. Even for some strong corrosive media, or the use of extreme environment, life can reach more than 15 years Poor structural integrity, strength at the end, easy to deformation, are prone to leakage and damage
三、玻璃钢化粪池生产工艺流程
封头、隔仓板制作---内衬制作---组装成型----外层缠绕 ---进出水孔、引井安装—检验出成品

四、玻璃钢化粪池生产技术转让
我公司提供玻璃钢化粪池生产技术转让：包括生产设备、工艺、成型、模具、车间规划、人员培训等一条龙服务。
1、生产设备：该设备是我公司生产的数控玻璃钢缠绕机，适合缠绕各种尺寸型号的玻璃钢化粪池，用该设备生产的化粪池强度高，节省树脂用量，生产效率提高三倍。
2、工艺：包括玻璃钢制衬、成型、模具制作、原材料选型配比等工艺。
3、车间规划：根据设备大小、您公司产能及实际资金状况，为您提供一些实际性建议，让您的投资有所值，不花冤枉钱。
4、培训：我们对您公司员工进行玻璃钢工艺、设备运行维护等方面进行系统培训，让您可以独立生产玻璃钢化粪池，维护生产设备，解除您的后顾之忧。
总而言之，我们的目的是让您从零到产品交到客户手中的交钥匙工程的一条龙服务。